Atsm8 electronic trouble shooting advanced transmission trouble shooters manual. The 6speed automatic gearbox 09g sets new standards in the segment of transversely mounted. The body directs pressurized transmission fluid to a network of valves that put. Automatic transmission valve body functions and failure. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. There is a sequence to the order of how you change out these solenoids.
Jf506e 09a automatic transmission valve body for vw audi. Could the valve body of a 09a install into the 01m tranny. Transmission calibration software is then loaded, taking into consideration the individual solenoid flow characteristics and their position in the valve body. On manual 1 range 1st gear valve body mapping passage i. Home automatic transmission parts aisin warner search by transmission model 09g tf60sn valve bodies valve body 09g tf60sn valve body 09g tf60sn. Photos and explanations of what solenoids need to be chageout first. Basic test procedures isolate no reverse on a jatco jf506e. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. For all other 5hp19fla transmission specification numbers, please contact your preferred zf passenger car transmission distributor for more information about available spare parts and kits.
The mazdastyle cannot be interchanged with any other manufacturer. Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Overseas it is known as the 5f1j or the durashift 5tronic transmission used in the mondeo vehicle starting in 2002. One of the reason for valve body malfunction is the damage by contaminated atf of the channel and valve tc pressure regulator valve controlling torque converter blocking. I need to change all the solenoids on my sons 2003 1. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. Jf506e 09a 5f31 transmission shift solenoid kit for vw jaguar. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Cooling and lubrication of the movable transmission elements are carried out by a special system based on the valve body and solenoids. As the name suggests, automatic transmission valve body is a major component of a vehicles automatic transmission system. Watch the atf temperature as the transmission warms up. Sonnax transmission parts for vwaudi 09a applications. Zf 6hp26 6hp28 automatic transmission spare parts catalog. The automatic transmission has received a large number of the control electronics, which showed itself with the best hand.
One of the most complicated cases is the wearout of the valve body andor one of its irreplaceable components. Selfstudy programme 232 5speed automatic gearbox 09a09b. I was in the process of re building my valve body on my 04 gti 1. Kicks, pushes, and slipping in this transmission are considered to be the symptom of solenoids and valve body malfunction.
In looking at the body it appears some of the solenoids blocks other solenoids from being removed. This will resolve your flare concern if you do not have any other problems. Shift kit transmission valve body kits transgo shift kit. The atf should begin to drip out fun with transmissions new problems facing the 09g by bill brayton. We carry a large selection of reconditioned transmission valve bodies and solenoids. Jf506e 09a automatic transmission valve body for vw audi a3. View or print, run in a cd drive, or copy into the hard drive. Jf506e transmission parts, repair guidelines, problems. The jf506e valve body is used in jaguar, land rover, volkswagen and mazda vehicles. They usually contain the computers for the transmission, and theyre under a heavier strain and load than ever before. When removing the valve body, ensure manual valve remains in the valve body. Re5f22a aw5550sn 5551sn valve body saab chevrolet volvo saturn fiat 20032006. The valve bodies are matched to the transmission which is matched to the engine, and there are two different 01m valve bodies for the 2002 jetta. Jf506e 09a automatic transmission valve body for bora vw audi a3 seat alhambra.
Mechatronic and valve body are only available as complete servicemechatronic. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. Automatic transmission valve body functions and failure symptoms. Problem started with no 3rd speed available when cold, after running a few miles and tranny gets warm, 3rd speed will become available but in the meantime, tranny will shift rough from 2nd to 4th with rpms high of course so it can reach the speed for 4th to be available. This transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. If the valve moves freely with the valve body off the transmission, but wont slide freely once the valve body s bolted to the transmission, suspect a warped valve body or case. Original 09a vw solenoid kit jf506e new jatco part. Jatco jf506e transmission update handbook atsg automatic transmission service group pdf free onlinemazda mpv beginning in 2002 3. Technical service information automatic transmission service. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Transmission repair manuals gm 5l40e 5l50e download.
Another reason the valve body failure is the replacement of solenoids which exhausted their performance potential. Also one valve sticks in when pushed and takes awhile to reseat is this something i can sand down to make it move. The valve body worm tracks are the same in both valve bodies, so extra care must be used when there are replacement parts necessary. Our parts are taken from running vehicles then cleaned and inspected by an transmission expert tech we offer a lifetime warranty and free shipping. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Jf506e 09a transmission overhaul kit payment processing.
Hello, i have a 2003 vw jetta with a 09a transmission, also known as a jatco jf506e. The 09g09m 6speed automatic transmission is installed in the following. But at the same time the box has lost in reliability indicators. One type plate is located on the main housing of transmission. Bolt the valve body minus the valve assembly to the case and torque it down. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester. Jatco jf506e 09a transmission solenoid set with wire harness.
Part numb sonnax transmission company 2 imtec lane, bellows. When just the valve body is replaced, fill the transmission with 8 9 quarts of atf. Ford solenoid strategies transmission, torque converter. Audi, jetta, passat, 09g09m atsg pdf online download.
Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. N88 n89 n90 n91 n92 n93 n281 n282 n283 solenoids and wire harness. Jaguar m valve body and bmw e valve body breakdowns, solenoid identification and operation, case passage identification, full hydraulics, obd2 code list. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. Connect vag scan tool 1551 and enter address word 02 transmission. Jf506e 09a 5f31 transmission shift solenoid kit for vw jaguar jetta land rover. Then it is required to change the entire valve body. Valve bodies are the working brain of todays automatic transmission. Transtar is proud to stock a premium line of valve bodies for both domestic and import applications. Jf506e solenoid kit, vw, jag, land rover rostra 529046. Cobra transmission is designated as an essential business by florida and thus open and shipping product. So i finally got sick of waiting up to 10 minutes to drive away when the car was cold due to the noshifting craptronic 09a solenoid problem so many of us have after 100xxx miles or so your mileage may vary and ordered a rebuilt valve body with all new solenoids from a. N88 n89 n90 n91 n92 n93 n281 n282 n283 solenoids fits.
All technical information is specific to the transmission models that are referenced in this catalog. Install the valve body mounting bolts, ensuring the different length bolts are installed in the proper positions, and torque evenly to 100 inch pounds. According to the owner of the vehicle the transmission was only. Jatco jf506e mazda 5f31j fwd 5 speed d c e b a reduction planetary servo assembly filter differential bell housing pump assembly input shaft case valve body accumulators internal wiring harness valve body cover manual linkage assembly external wiring harness solenoid locationsnames. My n283 valve regulates the atf oil pressure of brakes b2 and b3, maximum main oil pressure is applied to the brakes when it fails, resulting in harsh gearshifts is either stuck open or shorted to plus.